Limiting Factors With One Scarce Resource 4 / 4

Planning with one limiting factor

When there is only one scarce resource, key factor analysis can be used to solve the problem.

Options must be ranked using contribution earned per unit of the scarce resource.

Three steps in key factor analysis

  1. Step 1: - First determine the limiting factor (bottleneck resource)

  2. Step 2: - Rank the options using the contribution earned per unit of the scarce    resource

  3. Step 3: - Allocate resources

Product AProduct B
SP / Unit100120
VC / Unit8075
FC / Unit1012
Skilled Labour / Unit0.5 hr0.75 hr
Demand (units)5,0004,000
How many labour hours are required?
Required: Product A (0.5 x 5000)2,500
Required Product B (0.75 x 4000)3,000
5,500
Available4,000
Shortfall1,500
Labour hours are a limiting factor

Product AProduct B
SP / Unit100120
VC / Unit8075
Cont / Unit2045
Lab hrs / Unit0.50.75
Cont / Lab hr4060
Ranking21
Prod Plan
ProductUnitsLab Hrs / UnitTotal Lab Hrs
Available = 4,000
Product B4,0000.75 (3,000)
Available 1,000
Product A1,000/0.5 = 2,0000.5 (1,000)
Available 0

Therefore, produce 2000 units of Product A and 4000 units of Product B

Illustration - Limiting Factor - Materials

Product AProduct BProduct C
Sales price100200300
Direct Materials3080150
Direct Labour255075
Contribution457075
Contribution per Limiting Factor= 45/30 x 100% = 150%=70/80 x 100% = 87.5%=75/150 x 100% = 50%
Order of ProductionFirst - make as many as will sellSecond, after A is producedThird, after A and B are produced 

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