CIMA BA3 Syllabus C. PREPARATION OF ACCOUNTS FOR SINGLE ENTITIES - Manufacturing Accounts - Notes 1 / 2
Preparing manufacturing accounts
Why are manufacturing accounts needed?
If a business is simply buying and selling goods, then:
Sales - Cost of goods sold = Gross Profit
Cost of goods sold =
+ Opening inventories
+ Purchases
- Closing inventories
However, if the business is manufacturing good itself then a little more work is needed in order to calculate the cost of actually making the goods, and the calculation statement is known as a manufacturing account.
Production Costs
If a business actually makes the goods that they will sell, we need to calculate the cost of producing the goods and use this instead of 'purchases' in the trading account.
There are two types of production costs
Direct Costs
These are the costs directly associated and measurable for each unit produced.
They are directly related to the level of production.
The main direct costs are:
Direct materials
Direct labour
Direct expenses ( e.g. packaging and royalty)The total of the direct costs is known as the prime cost.
Indirect Costs
These are all other costs concerned with production i.e. other costs in the factory.
Examples include:
Rent of the factory
Lighting and heating of the factory
Indirect labour (supervisor salaries)
Depreciation of factory plant and equipmentIndirect costs are also known as overheads.
Inventories
A manufacturing company is likely to have three types of inventories.
Finished Goods
These are goods that have been completely produced and are ready for sale.
The cost of goods sold in the trading account will be:
+ Opening inventory of finished goods
+ Cost of production
- Closing inventory of finished goodsRaw Materials
The business will be buying raw materials for production, for example, wood - if they are manufacturing desks, and is also likely to carry inventories of raw materials at the beginning and the end of the period.
In the manufacturing account we need to know the raw materials actually used in production during the period.
This will be:
+ Opening inventory of raw materials
+ Purchases of raw materials
- Closing inventory of raw materialsWork In Progress
These are goods that we are producing but are not yet finished at the end of the period (they will be finished during the next period and will then be finished goods ready for sale).
The total production costs will include the cost of the work that has been done on this work-in-progress, but we require the cost of producing the cost of goods that have been finished.
This will be:
+ Opening inventory of work-in-progress
+ Total production costs
- Closing inventory of work-in-progress.
Pro-forma Manufacturing Account
Opening Inventory of WIP | x | ||
---|---|---|---|
Direct costs: | |||
Opening inventory of direct materials | x | ||
Purchases of direct materials | x | ||
Less: closing inventory of direct materials | (x) | ||
x | |||
Direct labour | x | ||
Other direct costs | x | ||
Prime cost | x | ||
Indirect costs: | |||
Indirect labour | x | ||
Depreciation of factory plant and equipment | x | ||
Factory rent | x | ||
Factory heating and lighting | x | ||
Other indirect factory costs | x | ||
x | |||
x | |||
Less closing inventory of WIP | (x) | ||
Cost of production of finished goods (To be transferred to the trading account) | x |
Example
The following balances have been extracted from the books of Cow Ltd. as at 30/6/2019
Inventories at 1 July 2018 | |
---|---|
Raw materials | 31,200 |
Work-in-Progress (WIP) | 37,920 |
Finished Goods | 88,400 |
Factory wages: | |
Direct | 686,400 |
Indirect | 262,000 |
Electricity | 62,400 |
General Factory Expenses | 129,600 |
Maintenance Expenses | 84,200 |
Purchases of Raw Materials | 596,000 |
Sales | 2,712,000 |
Depreciation of Plant and Machinery | 43,200 |
Additional Information
At 30/6/2019, inventories were as follows:
Raw materials 23,800
WIP 33,360
Finished goods 103,200Electricity and maintenance expenses are to be split 80% to the factory and 20% to the company's offices.
At 30/6/2019, an electricity bill of $3,840 remained unpaid, and maintenance costs paid in advance amounted to $3,640.
Produce a manufacturing account and a statement of profit and loss:
Opening Inventory of WIP | 37,920 | ||
---|---|---|---|
Direct costs: | |||
Opening inventory of direct materials | 31,200 | ||
Purchases of direct materials | 596,000 | ||
Less: closing inventory of direct materials | (23,800) | ||
603,400 | |||
Direct labour | 686,400 | ||
Other direct costs | - | ||
Prime cost | 1,289,800 | ||
Indirect costs: | |||
Indirect labour | 262,000 | ||
Depreciation of factory plant and equipment | 43,200 | ||
Electricity 80% x (62,400 + 3,840) | 52,992 | ||
Other indirect factory costs (general) | 129,600 | ||
Maintenance expenses 80% x (84,200 - 3,640) | 64,448 | ||
552,240 | |||
1,879,960 | |||
Less closing inventory of WIP | (33,360) | ||
Cost of production of finished goods (To be transferred to the trading account) | 1,846,600 |
Statement of profit and loss
Sales | 2,712,000 | |
---|---|---|
Less: Cost of Sales | ||
Opening inventory of finished goods | 88,400 | |
From manufacturing account | 1,846,600 | |
Less: Closing inventory of finished goods | (103,200) | 1,831,800 |
Gross Profit | 880,200 |