Determining the Optimal Production Plan re a single limiting factor 2 / 5

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Question 32a

CSC Co is a health food company producing and selling three types of high-energy products: cakes, shakes and cookies, to gyms and health food shops. Shakes are the newest of the three products and were first launched three months ago. Each of the three products has two special ingredients, sourced from a remote part the world. The first of these, Singa, is a super-energising rare type of caffeine. The second, Betta, is derived from an unusual plant believed to have miraculous health benefits.

CSC Co’s projected manufacture costs and selling prices for the three products are as follows:

Cakes Cookies Shakes
Per unit $ $ $
Selling price 5·40 4·90 6·00
Costs:
Ingredients: Singa ($1·20 per gram) 0·30 0·60 1·20
Ingredients: Betta ($1·50 per gram) 0·75 0·30 1·50
Other ingredients 0·25 0·45 0·90
Labour ($10 per hour) 1·00 1·20 0·80
Variable overheads 0·50 0·60 0·40
Contribution 2·60 1·75 1·20

For each of the three products, the expected demand for the next month is 11,200 cakes, 9,800 cookies and
2,500 shakes.

The total fixed costs for the next month are $3,000.

CSC Co has just found out that the supply of Betta is going to be limited to 12,000 grams next month. Prior to this, CSC Co had signed a contract with a leading chain of gyms, Encompass Health, to supply it with 5,000 shakes each month, at a discounted price of $5·80 per shake, starting immediately. The order for the 5,000 shakes is not included in the expected demand levels above.

Required:
(a) Assuming that CSC Co keeps to its agreement with Encompass Health, calculate the shortage of Betta, the resulting optimum production plan and the total profit for next month. (6 marks)

One month later, the supply of Betta is still limited and CSC Co is considering whether it should breach its contract with Encompass Health so that it can optimise its profits.

Specimen
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MC Question 8

A company has the following production planned for the next four weeks. The figures reflect the full capacity level of operations. Planned output is equal to the maximum demand per product.
Product A
$ per unit
B
$ per unit
C
$ per unit
D
$ per unit
Selling price 160 214 100 140
Raw material cost 24 56 2240
Direct labour cost 66 88 33 22
Variable overhead cost 24 18 24 18
Fixed overhead cost 16 10 8 12
Profit
30

42

13

48
Planned output 300 125 240 400
Direct labour hours per unit 6 8 3 2

It has now been identified that labour hours available in the next four weeks will be limited to 4,000 hours.

In what order should the products be manufactured, assuming that the company wants to maximise profits in the next four weeks?

A. D, A, C, B
B. D, B, A, C
C. B, A, D, C
D. D, C, A, B

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MC Question 6

A company has the following production planned for the next four weeks. The figures reflect the full capacity level of operations. Planned output is equal to the maximum demand per product.
Product A B C D
$ per unit $ per unit $ per unit $ per unit
Selling price 160 214 100 140
Raw material cost 24 56 22 40
Direct labour cost 66 88 33 22
Variable overhead cost24 18 24 18
Fixed overhead cost 16 10 8 12
Profit
30

42

13

48
Planned output 300 125 240 400
Direct labour hours per unit 6 8 3 2

The direct labour force is threatening to go on strike for two weeks out of the coming four. This means that only 2,160 hours will be available for production rather than the usual 4,320 hours.

If the strike goes ahead, which product or products should be produced if profits are to be maximised?
A. D and A
B. B and D
C. D only
D. B and C

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